Author Topic: Low Voltage Cutoff?  (Read 15237 times)

Offline beachebiker

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Low Voltage Cutoff?
« on: March 06, 2011, 05:55:34 AM »
I checked voltage on my battery,59v,went for a ride, dies after 2 miles, unplug and replug battery,goes short distance then dies,I squeeze brake and press cruise control 5 times,nothing.I pedal home check voltage 58.1,put on 5 amp charger,1 hour till green light comes on,61v.
QUESTION 1;Why does the bike shut down at 58v when I have a 48v 1000w kit?
#2;Why didnt the bike run at 1/2 speed when I sqeezed brake while I pressed cruise button 5x?
#3;Do Infinion controllers have a 41v lvc?

Offline MonkeyMagic

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Re: Low Voltage Cutoff?
« Reply #1 on: March 06, 2011, 07:32:41 AM »
Hey buddy

What kind of battery are you using with this?

The Magic controllers cut out above 60v (MAX 63v but its generally a little lower)
#2 The controller will not function if/when it cuts out therefore the safety features also
#3 Probably better answered by a non-GM forum...

If you are using a Ping battery, many of them have a 5A max throughput (charge/regen) on the BMS, so using this battery + regenerative braking will kill your controllers [the BMS limits the current, the controller then has to pass/hold the current if it reaches theshold it will fail]

Do you have a ~48v battery you can try with this?

Cheers




Offline beachebiker

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Re: Low Voltage Cutoff?
« Reply #2 on: March 07, 2011, 07:33:17 AM »
Hi MM, I'm using a 48v 15ah lifepo4,dont know about regen,never set it on the computer,I bought the computer cable but havent used it because there are no instructions for using it and I've read on this forum that using it, messes up the controller.After these controllers are past warranty I'll open them up and replace the weak parts if its worth it.Thanks for the advice Magic!

Offline MonkeyMagic

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Re: Low Voltage Cutoff?
« Reply #3 on: March 07, 2011, 10:55:38 AM »
Howdy

I've read a post or 2 about the cable "messing" up the controller too, but I am still yet to see evidence or enough complaints to warrant this "myth"

You have a new controller anyway, so I would forget anything that goes against using the USB cable.

I for one had great benefits by changing the voltage to 24V!!!
When the bike is back on the road, I will even take video of 48v VS. 24v to show what I am talking about.

To use:


1. Ensure battery power is OFF (battery power NOT connected to wheel)
2. Plug in your cable to the wheel accessory socket, followed by the USB port on your computer
3. Open the PI-200 Software
4. Click "Connect" --> you should see "connected" bottom left corner of software window
5. Click "GetConfig" to view the current settings should you wish to do so.
6. Make your necessary changes in the software (try 24V :D) --> adjust your regen
7. Important > Click "STORE/SAVE" to save settings. Should read "store/save success"
***EDIT >> It reads "LOAD SUCCESS"
8. Once finished, click "disconnect" and it should now read "disconnect" bottom left of the window
9. Go pop some wheelies.






« Last Edit: March 07, 2011, 12:27:21 PM by MonkeyMagic »

Offline tomasz

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Re: Low Voltage Cutoff?
« Reply #4 on: March 07, 2011, 11:21:26 AM »

To use:[/u][/b]

1. Ensure battery power is OFF (battery power NOT connected to wheel)
2. Plug in your cable to the wheel accessory socket, followed by the USB port on your computer
3. Open the PI-200 Software
4. Click "Connect" --> you should see "connected" bottom left corner of software window
5. Click "GetConfig" to view the current settings should you wish to do so.
6. Make your necessary changes in the software (try 24V :D) --> adjust your regen
7. Important > Click "STORE/SAVE" to save settings. Should read "store/save success"
8. Once finished, click "disconnect" and it should now read "disconnect" bottom left of the window
9. Go pop some wheelies.

10. press again "Connect" then "GetConfig" to conclude that the settings are different than you wanted !!!!  :o

Sorry for OT but I do have this  :-X

Offline MonkeyMagic

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Re: Low Voltage Cutoff?
« Reply #5 on: March 07, 2011, 12:13:51 PM »
Hi Thomasz

Are you saying that your settings are not retained?
Please ensure you are plugging the USB cable into a Windows based PC, and not a hamburger :D



See attached pics of me just now plugging my USB cable into my PC, then playing around with the settings, saving it, restoring it surprisingly finding my settings retained, then re-setting to factory setting, then changing it back to what I had originally. All no wukin' forries' :D (aussie slang)

No need for an apology! Hopefully there is just something you are possibly doing wrong. I have 4 internal controllers I have tested this on without issues. None of them change.

If you don't click Store/Save, and just disconnect then it won't save anything. Hopefully someone will slam an evident example in my face to prove me wrong, until then I have no doubt the USB software is fine to use, and yet to see it 'mess up' any controllers.

Thomasz, not having a poke, but are you doing step7? Store/Save ?

Also, what does OT mean? I tried looking it up lol
Acronym   Definition
OT   Off Topic (newsgroups)
OT   Overtime
OT   Occupational Therapy
OT   Old Testament
OT   Other
OT   One Time (action code)
OT   Outlined (graphic design)
OT   Over the Top
OT   Occupational Therapist
OT   On Topic
OT   OperaciĆ³n Triunfo
OT   Out of Town
OT   On Tour
OT   On Target
OT   Offensive Tackle (football)
OT   Ortsteil (German: District)
OT   Oregon Trail
OT   Oxytocin
OT   Old-Timer
OT   Optimality Theory (linguistics)
OT   Open Top (holster)
OT   Operating Thetan (Scientology)
OT   Original Trilogy (Star Wars)
OT   Oliver Twist
OT   Open Transport (networking)
OT   Omni-Tek (Anarchy Online gaming faction)
OT   Overtone
OT   Open Top
OT   Order Type (mathematics)
OT   Object Technology
OT   Other Transactions
OT   Oil Tank
OT   Open Type (font format)
OT   Old Tappan (New Jersey)
OT   Observing Tool
OT   Output Transformer (electronics)
OT   Oral Testimony
OT   Operating Time
OT   Organizational Training (Process Area; Capability Maturity Model Integration)
oT   Ohne Text (German: No Text content)
OT   Onegai Teacher (anime)
OT   Off-Tank (gaming)
OT   Over Travel
OT   Overtemperature
OT   Overseas Territory
OT   Optical Telescope
OT   Operation Theater
OT   Osmium Tetroxide
OT   Office of Telecommunications
OT   Oberer Totpunkt (German: Top Dead Center)
OT   Order Taker
OT   Off Treatment (cancer)
OT   Optical Transceiver
OT   Orientation Tour
OT   Ownership Transition
OT   Ouachita Trail
OT   Original Trainer (Pokemon)
OT   Office Terminal (GTE)
OT   Observer-Target
OT   The Overthere (Everquest)
OT   Opportunity Taken
OT   Optical Tracker
OT   Observer Trainer (military exercises)
OT   Orascom Telecom Holding SAE (stock symbol)
OT   Okinawa-Te (martial art style)
OT   Orchestra Toronto (Canada)
OT   Original Tracing
OT   Oregon Trunk Railway
OT   Operational Threshold
OT   Organisasi Terlarang (Indonesian: prohibited organization)
OT   Optical Transponder
OT   Orbital Telescope
OT   Optical Terminator (O/E Land, Inc)
OT   Operational Test/ing
OT   Ortho Technician
OT   Optical Translator
OT   Otelco Telecommunications LLC
OT   Officer Trainee/Training
OT   (USN Rating) Ocean Systems Technician
OT   Osservatorio Astronomico de Torino (Italian)

PIC1 -> First screen of software, nothing clicked (notice its the same as I last saved??)


PIC2 -> GetConfig Success, see still the same......


PIC3 -> Make some changes, no save yet


PIC4 -> LOAD Success. Settings saved by clicking 'Store/Save' and click OK for the change.
« Last Edit: March 07, 2011, 12:18:33 PM by MonkeyMagic »

Offline MonkeyMagic

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Re: Low Voltage Cutoff?
« Reply #6 on: March 07, 2011, 12:20:04 PM »
Pic 5 -> Software was set back to factory, then saved with my original settings then I loaded it again.

Here is the result:

The software retains the settings.....



Disconnect image->


GetConfig image -> Still the same..... Nothing changes mysteriously :D
« Last Edit: March 07, 2011, 12:26:03 PM by MonkeyMagic »

Offline tomasz

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Re: Low Voltage Cutoff?
« Reply #7 on: March 07, 2011, 09:51:55 PM »
Hi Monkey!! :)

Are you saying that your settings are not retained?
Please ensure you are plugging the USB cable into a Windows based PC, and not a hamburger :D

Very funny .... :P ......  ;D

Also, what does OT mean? I tried looking it up lol
Acronym   Definition
OT   Off Topic (newsgroups)
OT   Overtime
OT   Occupational Therapy
OT   Old Testament
OT   Other ........
It's very instructive
But I think you know what I had in mind ;)

Tomorrow I'll try to record and I will give a link to Youtube. OK?
Then maybe you will understand.

Regards Tomasz

Offline MonkeyMagic

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Re: Low Voltage Cutoff?
« Reply #8 on: March 07, 2011, 11:58:04 PM »
Cool thanks that would be good, I wanna see it !!

:D

Offline tomasz

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Re: Low Voltage Cutoff?
« Reply #9 on: March 08, 2011, 01:02:49 PM »

Offline GM Canada

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Re: Low Voltage Cutoff?
« Reply #10 on: March 08, 2011, 03:42:04 PM »
Hi Thomasz

Are you saying that your settings are not retained?
Please ensure you are plugging the USB cable into a Windows based PC, and not a hamburger :D



Also, what does OT mean? I tried looking it up lol


lol very funny Monkey!

Gary

Offline GM Canada

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Re: Low Voltage Cutoff?
« Reply #11 on: March 08, 2011, 03:45:29 PM »
I wanna see it !!

You're welcome!

http://www.youtube.com/watch?v=4FiH-HtWTww



This is odd, I have done this dozens of times with dozens of different controllersand never had this problem. I have however seen some sloppy work making the USB cable. Maybe you need to pop open the USB cable plug to see if all the wires are conected.

Gary

Offline MonkeyMagic

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Re: Low Voltage Cutoff?
« Reply #12 on: March 08, 2011, 05:15:53 PM »
Certainly puzzles me thats for sure!
Thanks for posting that Thomasz, I can see very clearly you are using a perfectly good PC :D

Have a look at the wires, but it sorta looks like this controller not retaining the data in its EEPROM.

It's definitely something not common....

Offline tomasz

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Re: Low Voltage Cutoff?
« Reply #13 on: March 08, 2011, 06:23:05 PM »
Thank you for your advice Gary!
I suspect defective interface too.
I checked several controllers (so it's not a controller's problem).

MonkeyMagic ... I hope that you don't think about me as about an idiot ...  :P ......  ;D

Tomasz
« Last Edit: March 09, 2011, 08:10:16 AM by tomasz »

Offline DirtyGinge

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Re: Low Voltage Cutoff?
« Reply #14 on: March 08, 2011, 07:33:37 PM »
I see from the video that when you save, there is no change in the message at the bottom confirming the save

I believe that the interface uses one wire for transmit and receive, and has to change I believe the 5v line etc to go between transmit and receive

My loom connected to the wheel is a bit iffy too, and although I can get config, I cant sometimes save, so I wiggle my loom a little and it will save,.....


so the answer...wiggle......:)
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