Sounds like another dud GM battery? But check with a volt meter (from $10 @ your local Tandy Store ) should hold about 40V fully charged. Or take your battery & charger to a TV technician for testing(he will crack up with LOL). Also your controller will cut out when under heavy loads,overheats or just no more grunt left in your battery!......Do you have regen braking? many steep hills? overweighted?....please post more info. Other forum members will thread more tech info. We will get you on the road again, don't worry,OK...Cheers & good luck.