Author Topic: Need a good DC to DC converter? Tested over a year now.  (Read 11719 times)

Offline Leslie

  • Confirmed
  • PhD. Magic
  • ******
  • Posts: 2,047
Need a good DC to DC converter? Tested over a year now.
« on: April 01, 2012, 05:44:27 PM »
Do You need a switching regulator that converts the high volts and low current >into< low volts and high current?


GM forum memeber Monkey Magic put me onto these. 


http://www.ebay.com.au/itm/DC-to-DC-Converter-VKA60MS03-1-48V-3-3V-12A-out-Nice-/370102917617?pt=LH_DefaultDomain_0&hash=item562bda59f1



They are idiot proof and totally isolated from input to output they has a safety mechanism that kicks in if you muck up the fine adjustment.  They wont output over 3.7v +trim @ adj <<< I think.

Can take up to 72v input, they are tiny in size too.  I got mine to output 3.5v and is perfect for leds.  With a 48v system and heat sink glue this to a good hunk of aluminium you can easily output 10 amps @ 3.5v. 

It draws about .100ma from my pack to power a 1amp lighting system.  Leaving this on over night or the next wont kill your pack.  I could run my lights for 150 hours with this regulator.

However, with a linear regulator, you have to provide the current the light draws.   And @ 1A the linear reg will flatten flat in 12 hours.

Imagine a 35 watt led light system on your bike.   ;D a 35 watt led ststem would draw approx one amp from a 48v pack.

This light system I ran off this converter was 16 watts.



The big light in the middle fell sacrafice to kids touching little fingers, they picked the lens off.  But still the two 3 watt torches is plenty enough.  Almost as good as car lights.

Bring it on

Offline Leslie

  • Confirmed
  • PhD. Magic
  • ******
  • Posts: 2,047
Re: Need a good DC to DC converter? Tested over a year now.
« Reply #1 on: April 01, 2012, 06:50:16 PM »
Equasion to adjust trim.



The formua is wrong notation.  RKohm= 

^%= desired percentage of change output.

                (VO(100+^%)         (100+2^%)
 RKohm=(  ---------------   Minus  --------------)
                       1.225                      ^%


Anyone game? 

I think I NAILED IT.

From 3.3 to 3.5v.


3.3(100+106)
------------------ = 5.27
1.225*106%


Minus


100+(2x106)=312
-----------------------  =2.943
           106



=2.327k

A 2.327k resistor.

I cant read the resistors Im loosing my sight.  I just grabed some 4k to 1k resistors and just kept trying until I got what I liked.

If you get it wrong, the converter shuts down.  Just disconnect and reconnect to reset.
« Last Edit: April 01, 2012, 07:12:09 PM by Les »

Bring it on