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General Category => General Discussions => Topic started by: kefa on December 17, 2009, 10:08:44 PM

Title: front mini hub motor - off center
Post by: kefa on December 17, 2009, 10:08:44 PM
hi all,

i recently purchased a GM front mini motor and was surprised to find that what I received did not look like what is on the website and also what others have posted here and on endless-sphere. the fact it looks different wasn't my main issue - the problem I have with what I have received is that the hub is not symmetrical and it means the flanges do not sit in the center. its quite signficantly off center and to use it would mean I would have to build my wheel with it warped to one side. has anybody else received a mini that looks like this?

i got correspondence from tom saying this is a new front hub motor that addresses issues the old where there was not enough clearance for a disc brake. however I don't know why anybody would would want a front hub that is not centered and would be building dished wheels. would like to here from anyone that has received a front hub mini recently.

more pics here on endless-sphere:
http://www.endless-sphere.com/forums/viewtopic.php?f=7&t=14835 (http://www.endless-sphere.com/forums/viewtopic.php?f=7&t=14835)
Title: Re: front mini hub motor - off center
Post by: Bikemad on December 17, 2009, 10:55:57 PM
I recently purchased a GM front mini motor and was surprised to find that what I received did not look like what is on the website and also what others have posted here and on endless-sphere. the fact it looks different wasn't my main issue - the problem I have with what I have received is that the hub is not symmetrical and it means the flanges do not sit in the center. its quite signficantly off center and to use it would mean I would have to build my wheel with it warped to one side.

If you take a look at the attached picture you can clearly see the obvious differences.

It looks to me as if the main housing is intended for a rear hub not a front one.

(http://goldenmotor.com/hubmotors/hubmotor-imgs/Mini-Front-Motor-sml.jpg)    (http://goldenmotor.com/hubmotors/hubmotor-imgs/Mini-Rear-Motor-sml.jpg)
                Front                                       Rear

(http://goldenmotor.com/SMF/index.php?action=dlattach;topic=1588.0;attach=1427;image)
        Your hybrid hub

Alan
Title: Re: front mini hub motor - off center
Post by: kefa on December 17, 2009, 11:01:53 PM
nice job with photoshop Bikemad, thanks.

i thought the same thing but its missing the thread for the gear cassette. the left side of the housing looks very similar.
Title: Re: front mini hub motor - off center
Post by: kefa on December 18, 2009, 05:51:22 AM
arghh... GM are still claiming this is there new mini front hub. they even sent me a photo of their new hub and it looks totally different to the one I got! its quite obviously as the screws on the casing are different and the flange has a different shape. looks like I might have to go through paypal to try to dispute a refund - very disappointing.

Title: Re: front mini hub motor - off center
Post by: Bikemad on December 18, 2009, 12:08:21 PM
arghh...

Kefa, try and calm down and hopefully we will get this problem sorted.

I've sent an email to Yao (and a copy to TOM) explaining my thoughts on your incorrect motor, so hopefully we will get a more sensible reply soon.
As neither Yao or TOM have logged on to the forum since you started this topic, they will not yet have seen the photos or this thread.
I'm hoping when they look at the photos and see the actual problem they will be able to confirm that it has somehow been assembled using the wrong housing.

Nobody is 100% perfect, and that also applies to the workers who assemble these motors, so occasionally mistakes are bound to happen!

We just need to be patient now and wait for a response form the nice guys at GM. ;)

Alan
 
Title: Re: front mini hub motor - off center
Post by: kefa on December 18, 2009, 08:07:36 PM
ok. i'll cool off for a bit and wait for a response from Yao... but I was so itching to work on my build over the christmas holidays!

oh well, all for best, my misses wouldn't have been too happy with me spending all my holidays on ebike tinkering.
Title: Re: front mini hub motor - off center
Post by: GM Brazil on December 19, 2009, 12:22:16 AM
I think this alignment is solved as on this post: http://goldenmotor.com/SMF/index.php?topic=1527.0
Title: Re: front mini hub motor - off center
Post by: kefa on December 20, 2009, 09:53:04 PM
why - still no response from GM?
Title: Re: front mini hub motor - off center
Post by: TOM on December 22, 2009, 12:12:45 PM
The front mini motor for 100mm front fork,so limit room
Choose V-brake or Disc brake?

If choose above mini front motor,it can be installed disc brake and be fit for 100mm front fork,the motor isn't in the center,but can fit your rim and make the tire in the center.

If choose old mini front motor,the motor is in the center,you only use V-brake.
Title: Re: front mini hub motor - off center
Post by: Bikemad on December 22, 2009, 03:38:41 PM
If choose old mini front motor,the motor is in the center,you only use V-brake.

TOM,

In picture "A" the holes for the disc brake fixing screws are clearly shown. So is this a picture of the new front mini motor?
A(http://goldenmotor.com/hubmotors/hubmotor-imgs/Mini-Front-Motor-sml.jpg)

Is picture "B" (which is fitted with a brake disc), the same mini motor as picture A?
B(http://goldenmotor.com/SMF/index.php?action=dlattach;topic=1588.0;attach=1439;image)

So are you 100% sure that picture "C" (The incorrect looking motor) is in fact a correct and normal new front mini hub?
C(http://goldenmotor.com/SMF/index.php?action=dlattach;topic=1588.0;attach=1427;image)
Perhaps someone at GM can kindly explain which of the above pictures are of the "new" front mini motor and which ones are of the the "old" one?

The front mini motor for 100mm front fork,so limit room
Choose V-brake or Disc brake?

If choose above mini front motor,it can be installed disc brake and be fit for 100mm front fork,the motor isn't in the center,but can fit your rim and make the tire in the center.
C/B(http://goldenmotor.com/SMF/index.php?action=dlattach;topic=1588.0;attach=1436;image)
(http://goldenmotor.com/hubmotors/Mini-Front-Motor-Drawing.jpg)
In your drawing (the same motor as picture "A"), the motor is offset, but the spoke flanges are centrally perfectly between the forks!
So why are the flanges on Kefa's hub (Picture "C") offset the same way as the rear minimotor?
(http://goldenmotor.com/hubmotors/hubmotor-imgs/Mini-Rear-Motor-sml.jpg)
I still maintain that the main casting on the hub shown in picture "C" has been designed and manufactured specifically for use as a rear hub, which is why the flanges are purposely offset to centre the wheel when used on the rear in conjunction with a different axle and end plate with a freewheel fixing as shown below:
(http://goldenmotor.com/hubmotors/Mini-Rear-Motor-Drawing.jpg)



Alan
 
Title: Re: front mini hub motor - off center
Post by: GM Brazil on December 22, 2009, 05:49:55 PM
Could be a mixed parts motor.... Main case of the rear motor with the closure of the front motor? Could be just an assembly mistake.
Title: Re: front mini hub motor - off center
Post by: kefa on December 24, 2009, 09:06:06 PM
i believe thats the case as well. but GM aren't willing to own up to it! so now i'm stuck with this motor that is neither front or rear hub.

i popped open the hub to check out the core, it looks exactly the same as the core for a "proper" front mini. so I reckon thats what happened - they assembled the wrong case onto it. GM can I get the proper case posted to me! i'm not happy with this inferior version.

if this is really going to your new front hub - then I suggest people steer clear of it as it is not centered and means you need to build your front wheel dished.


Title: Re: front mini hub motor - off center
Post by: Pullitap on January 31, 2011, 11:39:56 PM
I also received 21.01.2011 same kind of mixed hub with 26" rim. The rim almost hits the right side of the fork and there is no side clearance for the tire.

(http://)

Title: Re: front mini hub motor - off center
Post by: kefa on February 01, 2011, 12:30:35 AM
i'm pretty sure this motor is designed for a disc brake. when I ordered mine there was no option to specify you used disc brake or rim brake. I would never buy from these guys again. I ended up building my wheel dished. it works ok but was not what was advertised and was not what I wanted. always a bit of lottery ordering from china.
Title: Re: front mini hub motor - off center
Post by: Pullitap on February 01, 2011, 12:59:39 AM
How to get it dished?
Is it possible without assembling new spokes? The originals are 2,2 mm thick and 211 mm long both sides. That thickness is not sold commercially in different lengths.


Title: Re: front mini hub motor - off center
Post by: kefa on February 01, 2011, 01:10:05 AM
to build a dished wheel you need to have shorter spokes on one side to pull the hub one way or another. try to find a spoke length calculator online that allows you to specify asymmetrical hub measurements.
Title: Re: front mini hub motor - off center
Post by: Bikemad on February 01, 2011, 01:26:51 AM

If the spokes on the cable side are long enough, and the spokes on the other side are threaded enough you should be able to re-dish the wheel in the correct direction.

Start at the valve hole and loosen each spoke on the cable side by two complete turns until you reach the valve hole. Then tighten each spoke on the non-cable side by two turns each and then see how far out the rim is from being centred in the forks.

You may have to repeat the process again if the rim still needs to move over more, but you might want to just do a single turn on each spoke instead if it's not far off centre.  As long as the threads on the spoke are not visible at the spoke end of the nipple, you should still have plenty of thread holding inside the nipple.

You might want to check out this video (http://www.youtube.com/watch?v=7-QZazAY0cc) for more information, and don't forget to let us know how you get on with centring the rim correctly. ;)
 
Alan
Title: Re: front mini hub motor - off center
Post by: Pullitap on February 02, 2011, 12:07:51 AM
I went this morning to local bike service with this transvestite hub to get it dished and I left it there. Few hours later I got a message to my phone telling that my wheel was ready. But when I went there they said nothing could be done. Some nibbles where so rounded that they could not even be loosen with normal nibble tool. Obviously some spokes have been tightened over threads and stucked. And even if the spokes could be loosen you could do nothing because all the spokes are allready 2 mm too short even for straight alignment. That´s it.

As I looked closer the rim this evening, I found out that on some spokes there is 1.5 mm thread visible out of the nibble. Looking from the tube side there is 2 mm thread left in allmost all nibbles. The spokes are truly too short. The rim is double wall type, there is room for longer spokes.

The spokes are 2.5 mm thick (not 2.2 as I wrote before). Now I have to find a supplier who has 212 mm and 214 mm 2.5 mm spokes to rebuild the wheel.
Or I will build a windmill with all this unusable junk I received from china.
Title: Re: front mini hub motor - off center
Post by: kefa on February 02, 2011, 12:44:55 AM
where abouts are you located?

you should be able to find some places that can cut spokes to length. thats pretty poor the bike shop can't do it for. did they at least tell you the right spoke lengths you need? maybe you can source the right spoke lengths and then give it back to the bike shop to fix up.
Title: Re: front mini hub motor - off center
Post by: Pullitap on February 02, 2011, 01:45:44 AM
I live in Finland. We don't have here bike services who cut spokes and re-thread them. Too difficult jobs are rejected by them. Or I do not have right contacts to find whoa are able to.
Title: Re: front mini hub motor - off center
Post by: kefa on February 02, 2011, 02:17:14 AM
a couple of solutions for you:

http://www.crystalyte-europe.com/product.php?productid=16253 (http://www.crystalyte-europe.com/product.php?productid=16253)

http://www.bmsbattery.com/index.php?main_page=product_info&cPath=7_28&products_id=77 (http://www.bmsbattery.com/index.php?main_page=product_info&cPath=7_28&products_id=77)

i built my first wheel after watching a few youtube videos! all you need is a spoke key really. just turn your bike upside down and use your v-brakes for alignment. it took me maybe 2-3 hours first attempt.

good luck!
Title: Re: front mini hub motor - off center
Post by: MonkeyMagic on February 02, 2011, 07:25:34 AM
Good lord

No bicycle shop in Finland that re-laces rims??

Yipes...
Title: Re: front mini hub motor - off center
Post by: Pullitap on February 03, 2011, 11:35:45 PM
This evening I measured every spoke´s thickness in the wheel with caliber.
There was 9 pieces 2.2 mm and 9 pieces 2.5 mm spokes on the brake side and 6 pieces 2.2 mm and 12 pieces 2.5 mm spokes on the cable side. I didn´t notice that earlier because I have a poor near sight.
No wonder if some nibbles are rounded. Try to turn 2.2 mm nibble into 2.5 mm thread!

Perhaps this child who assembled this wheel had borrowed spokes from the another production line.
Title: Re: front mini hub motor - off center
Post by: GM Canada on February 04, 2011, 02:06:47 AM
Somehow I have missed this entire thread from the begining. I see Tom posted choosing old style or new style mini motor. I just wonder where you would make this choice? I have never seen anywhere on the GM site for this option, nor have I heard of it when ordering. I have a few front hubbed mini motors in stock and will open the boxes to see exactly what I have. Of course I have no Idea if they are the "new" style or "old" style at this point, but will take a few pictures and measurments and get back to this thread with the results.

Gary
Title: Re: front mini hub motor - off center
Post by: GM Canada on February 07, 2011, 01:59:31 AM
As promised, a few pictures of front and rear mini motors. Both sit perfectly center in the drop outs or forks and look indentical. The only difference is the axle length is longer on the rear wheel and there is a place for the freewheel to screw on.

Gary
Title: Re: front mini hub motor - off center
Post by: GM Canada on February 07, 2011, 02:02:57 AM
A few more pictures. If anyone needs anymore detailed pictures to figure it out let me know. Ill leave the wheels by my desk for a few days incase they are needed.

Gary
Title: Re: front mini hub motor - off center
Post by: kefa on February 07, 2011, 04:10:14 AM
hi gary,

did you have to dish the wheel though to get in centered?
Title: Re: front mini hub motor - off center
Post by: GM Canada on February 07, 2011, 10:44:58 AM
Actually I didn't do anything this is how they came out of the box.

Gary
Title: Re: front mini hub motor - off center
Post by: Bikemad on February 07, 2011, 01:07:02 PM
Who wants to play spot the difference?

In the first picture (Pullitap's wheel), the rim is clearly offset (dished) towards the cable side of the axle, but unfortunately this is the wrong direction for this particular hub when fitted to a front wheel (although it would be the correct way for a rear wheel).

In the second picture (Gary's wheel), the rim is clearly offset (dished) away from the cable side of the axle, which is the right direction for this particular hub when fitted to a front wheel.

(http://goldenmotor.com/SMF/index.php?action=dlattach;topic=1588.0;attach=3784;image)  (http://goldenmotor.com/SMF/index.php?action=dlattach;topic=1588.0;attach=3808;image)

I still don't understand how such a mistake can occur, as the wheel should be adjusted on a truing stand (http://www.parktool.com/product/professional-wheel-truing-stand-TS-2-point-2) to ensure the rim is perfectly centred within the forks (and concentric with the axle).

Either GM do not use any form of truing stand, or Pullitap's wheel was originally assembled as a rear wheel and the motor and axle assembly was subsequently removed and replaced with a front one, thus making the offset totally wrong.
I'm guessing if GM had plenty of ready built rear wheels in the required rim size, but had sold out of ready built front wheels, then they could have opted for a quick fix solution (swapping the axle/motor assembly) without realising the alignment problem this would cause.

Regardless of how this mistake has occurred, if GM have supplied the wheel in this condition, it should be their responsibility to rectify the problem and ensure that Pullitap is able to use the wheel that he has purchased.

Alan
 
Title: Re: front mini hub motor - off center
Post by: MonkeyMagic on February 07, 2011, 01:37:27 PM
Hey what country has "ULOS" for the word 'exit' I think is on the sign in Pullitaps picture?? :D  Gary's looks centred more... Is the fork design anything to do with certain bikes?

Nothing to do with GM but the bikes I import that have spokes are NEVER true!!!

It took me weeks of trying to communicate with my lack of Chinese language, but I found the factorys building the wheels, workers did not know what "tension" was... good lord... So I'm not sure what it translates to in Chinese. Someone tell me lol

To add to the humour I was asking what the correct tension is for the spokes on different models (different wheel sizes etc.) and was just given the spoke length and diameter...Great.

From what I've seen the wheels come pretty much near true from GM but generally unless a wheel comes built from well known factory (Giant etc.), or calibrated in quality checks it always comes off centre to some degree.

You could put it down to the worker who assembled the wheel but it would be a very hard thing to monitor. With any bike with spokes adding a new wheel you should really true it up when you first fit it, then again in a few weeks to a couple of months, then on intervals to maintain alignment.

I could see in the assembly line a worker assembling a wheel (obviously as quick as they can) would be fitting the spoke then tighten to a certain degree and that's it... On to the next wheel....

There is a heap of videos on youtube on how to 'true' your wheel, Alan pointed out the truing stand and you use a few methods to correct your wheel. Make sure you have the correct spoke wrench... You can get a set on ebay for around $10 delivered that will do the job.

Do you have an old bike trainer?
Like these:
(http://www.gadgetspage.com/wp-content/P1000185.jpg)

I picked up one of these on the side of the road and you prop it up to just sit the wheel in it and I just calipers to align the wheel as I tension the spokes accordingly. If you use caliper brakes theres a method to do it without taking your wheel off. I just use the stand, and I am no expert by far but what I do know is practice and patience is the key ;)

No kidding after the amount of wheels I have trued up is the sole reason I went for cast wheels... Haha I would be running dual 16"/18" wheels if the newer 20" cast wheels never came out.

Anyway even if the wheel did come true, it would not be calibrated for the weight proportion of your bike and you would end up having to align it in future anyway as part of maintainence :D

Peace out
MM








Title: Re: front mini hub motor - off center
Post by: GM Canada on February 07, 2011, 10:35:08 PM
This evening I measured every spoke´s thickness in the wheel with caliber.
There was 9 pieces 2.2 mm and 9 pieces 2.5 mm spokes on the brake side and 6 pieces 2.2 mm and 12 pieces 2.5 mm spokes on the cable side. I didn´t notice that earlier because I have a poor near sight.
No wonder if some nibbles are rounded. Try to turn 2.2 mm nibble into 2.5 mm thread!

Perhaps this child who assembled this wheel had borrowed spokes from the another production line.


I just measured every spoke on both wheels in the previous pictures and they are all 2.2mm

Gary
Title: Re: front mini hub motor - off center
Post by: GM Canada on February 07, 2011, 10:55:17 PM
I just attempted to take as straight on as possible a picture of a front mini motor in a 26 inch rim. You can clearly see how it is dished. Hope this helps.

Gary